The Silverson Flashmix takes a revolutionary approach to powder/liquid mixing. Unlike many powder/liquid mixers, which use vacuum to pull in powders, the Flashmix literally forces powder into the liquid stream. This not only allows it to disperse and hydrate large volumes of powders, it means it can be used at higher temperatures and with higher viscosity mixes – offering the advantages of high shear mixing to a wide range of applications that were previously not possible.
Advantages
Fast powder incorporation rates of up to 15,000 kgs/hour
Agglomerate-free, consistent product, time after time
Suitable for operation at higher temperature
Suitable for higher concentrations of gums and thickeners
Minimum aeration
Hygienic – the Flashmix is based on a 3-A Certified and EHEDG Certifiable hygienic mixer
Modular construction with a range of options to suit a wide range of applications and batch sizes
Low power requirement; no additional pump required
Low level, ergonomic design
Simple – the Flashmix is easy to install, easy to operate and easy to clean
How It Works
The Silverson Flashmix offers a unique method of incorporating powders into liquids, producing an agglomerate-free and homogeneous product.
Stage 1
The specially modified Silverson In-Line mixer recirculates liquid from the process vessel through the Flashmix at high velocity.
Stage 2
The powder feed valve is opened, and the high pumping action of the In-Line mixer forces the powder into the liquid stream.
Stage 3
The powder and liquid components are introduced straight into the high shear zone of the mixer, and are instantaneously combined as they are subjected to intense mechanical and hydraulic shear. The resultant mix is passed back to the vessel by the self pumping Flashmix.
Technical Information
The Flashmix is a modular unit that provides a simple, effective and hygienic means of incorporating powders into liquids.
The Flashmix range comprises three production models and a laboratory scale unit, all available with a number of options to suit a wide range of applications and batch sizes.
Materials of Construction
All product contact parts are in 316L stainless steel. The chassis is constructed from 304 stainless steel.
Motor Specifications
TEFV (Totally Enclosed Fan Ventilated) motors are available as standard. Other types of motor and enclosures are available as options.
Inlet and outlet connections
Tri-clamp fittings are standard. Other fittings on request.
Sealing
Hygienic single mechanical shaft sealing is standard. Double mechanical shaft seals are available.
Valves
Manual butterfly valves are standard.
Cleaning
Designed for Cleaning-In-Place (CIP).
Hopper
Various hoppers are available according to model and application, including profiled hopper for minimal aeration.
Sack Table
A stainless steel sack table is available for FMX25 and 50.
Automation
As an optional extra the Flashmix can be supplied with pneumatic valves coupled to a powder sensor for semi-automatic processes.
